Generator Maintenance EPR Bullets


Generator, -86 or -60

- Accomplished weekly foreign object inspections--actions key in AGE receiving 4 FW Golden Washer award

- Ace mechanic; replaced A/M32-60A generator plenum gasket; zero 7-level defects noted--saved AF $165K

- Analyzed A/M32A-60 turbine generator start malfunction; replaced fuel control solenoid--saved supply $33K

- Analyzed -86 generator no-volt condition; found/replaced burnt electrical wires--canceled $3K volt reg order




- Completed generator install in half allotted time; equipment vital to safe off-load of 4.2K cargo tons/26K packs

- Converted CONEX storage container to new welding area; secured $40k+ of AF assets--avoided safety write up

- Created B809 generator troubleshooting crs; qual'd 10 prsnl on 2 core tng tasks--incrs'd flt task certs to 100%




- Dedicated to quality; rewired gen set using new harness--performed depot lvl mx; extended service life 10+ yrs

- Detected -60 generator combustion cap crack; eliminated un-safe condition--saved $1,650 in replacement costs

- Detected faulty A/M32A-60 governor control; replaced part--returned unit for aircraft generation operations

- Developed no parking zone outside safety gate; provided security for 200+ personnel & more than 25 vehicles

- Diagnosed generator;ID'd/repaired faulty grn'd connection--for aircraft ontime take off, aided in 85% MC rate

- Diesel generator mx guru! Executed 58 major repairs; fueled 454 transient msns--pushed 6K cgo tons to FOLs

- Discovered/repaired -60 generator oil cluster leak; replaced seals--saved $130K versus engine replacement

- Discovered cracked diesel generator radiator core; cannibalized parts from DRMO unit--svd $735 vs new part

- Dynamic maintainer; recognized a defective -60 ignition box; prevented engine replacement--saved AF $130K

- Dynamic maintainer; recognized maladjusted -60 atomizer assembly--negated premature failure/$160K in parts




- Energetic technician; replaced shorted A/M32-60A generator K-1 contactor--prevented total AC generator fail

- Exemplary leadership skill; hand selected to forward deploy--fixed -86 generator, zero combat mission delays

- Exemplary; evaluated on 10 major maintenance actions--received "Outstanding" 100% QA pass rate

- Expert mechanic; repaired faulty field control relay on -60; actions avoided parts issue--saved $775 item cost

- Expert mechanical abilities; replaced A/M32A-60 fuel control--keen action averted catastrophic engine failure

- Expert technician; isolated broken cannon plug wire on A/M32A-86 generator--averted $7K in generator parts

- Expert technician; reconstructed entire -86 generator electrical system--saved over $34K in depot repair costs




- Fine-tuned 25 -86 generator voltage regulators; instructed 7 mbrs on crit task--sustained a 91% C-17 LDR rate

- Flawlessly installed 11 A/M32A-86 diesel unit generators--100% Quality Assurance (QA) pass on all tasks

- Hard-charger; accomplished intricate A/M32A-86 engine change in single shift--reduced unit downtime 75%

- Hard-charger; replaced turbine generator plenum gasket; no defect noted on 7-level follow-up--saved $165K

- Hard-working; replaced worn -60 generator plenum gasket--no defect upon final Quality Assurance inspection




- Identified cracked -60 generator combustor can; coordinated allied shop renovation--saved $1.5K in parts cost

- Identified generator start failure; replaced starter; thwarted excessive equipment downtime--promote to SSgt

- Identified worn -60 cable head during service inspection; eliminated potential safety hazard--saved over $2K

- Identified/coordinated -60 turbine combustion can repair; prevented catastrophic engine failure--saved $165K

- Identified/coordinated generator combustion can repair; prevented catastrophic engine failure--saved $160K

- Identified/repaired generator shorted fault circuit; equipment vital to safe 4.2K cargo tons/26K pax off-loaded

- Identified/repaired shorted generator fault circuit; allowed safe 4.2K cargo tons/26K pax off-load operations

- Identified/repaired shorted generator fault circuit; unit dispatched for 4,200 tons of cargo/26K packs off loaded

- Identified/replaced broken safety wire on -60 generator load control valve--deterred possible personnel injury

- ID'd/repaired two -86 generators; replaced shorted diodes--avoided $60K replacement costs/depot lvl repairs

- Install'd support brackets on Fire Dept water shed--improved struct integ, mitigat'd deterioration of $35k asset




- Keen eye; rewired faulty -86 generator K23 relay socket; allowed on-time sortie launch with zero defect noted

- Keen mechanical ability; replaced -60 fuel control assembly; averted catastrophic engine failure--saved $160K

- Methodically analyzed -60 fuel malfunction; isolated fault to quill shaft instead of replacing costly fuel control

- Methodically analyzed -60 starting malfunction; isolated $15 quill shaft; executed repair--saved $160K in parts

- Motivated; installed -86 generator in 2 out of allotted 6 hrs--expertise exhibited a seasoned 5-level technician




- Org'd 2 trng day agendas; scheduled 8 events/cert'd 16 pers on 38 tasks--upgraded 2 mbrs early/boosted flt's quals 22%

- Overhauled gnd generator control tray; rewired/replaced two corroded relays--returned -86 fleet to 100% MC




- Pin-pointed faulty -60 generator MT-1 control box; zero 7-level defects noted--unit returned for immediate use

- Pivitol skills; utilized cannibalized parts to repair -86 generator charging system--saved $1K in supply assets

- Precision technician; identified torn A/M32A-60A turbine plenum gasket during routine unit service inspection

- Procured two fuel injectors from condemned assets; prevented supply backlog--reduced -86 downtime by 80%




- Quickly converted diesel generator output voltage; crucial to air show B-1 bomber beddown and generation




- Rebuilt 10 malfunctioning -86 generator voltage regulator circuit cards; saved $30K in replacement part costs

- Repaired failed generator wiring; allowed uninterrupted support during acft reliability checks--promote now

- Repaired two A/M32A-86 generator sets; repaired shorted governor control unit wires--saved Air Force $550

- Repaired generator set on-site; ID'd/repaired faulty circuit card--averted work stoppage during munitions build

- Replaced faulty generators on 2 acft pwr carts; restored units <7 days--spt'd 16 C-5 deps for Ex EAGER LION

- Resolved problematic -60 generator malfunction; replaced faulty K-1 relay--alleviated maintenance backlog

- Resourceful; identified/replaced -60 generator cable head; averted safety hazard--avert certain damage to unit

- Responded to dispatch call on generator failure; performed intricate power adjustment--ensured on-time sortie

- Responded to faulty -60 generator; repaired loose cable pin on spot--ensured launch during surge operations




- Secured loaner laptop while ETool was broken--est'd new mx alternative, accomplished PMIs on time

- Strong performer; discovered and replaced -60 generator flat tire--unit immediately used for F-15E operations

- Superior technician! Troubleshot/repaired 30 acft generators--enabled AMU ops/overall 85% log dep rel rate

- Superior technician; completed turbine generator plenum gasket change 4 hours ahead of schedule--saved $10K

- Supported alert aircraft; removed and replaced inadequate tri-electron diesel generator output power cables




- Tackled 3 AC generator changes in 2 wks; powered 454 transient msns--sustained mvmt of 6K tns cgo/12K pax

- Thorough inspection identified worn -60 cable head; part replacement prevented cable change--spared AF $2K

- Thorough inspector; identified worn A/M32A-60A cable head, prevented cable replacement--saved over $2K

- Thorough; identified worn -60 cable head during PE--preventative actions saved $2K in cable replacement

- Thorough; identified worn -60 cable head; replaced component; prevented premature cable failure--saved $2K

- Thorough; isolated/repaired fuel transfer pump on -60 generator in minimal time for immediate flight line use

- Tnd 4 USMC mx prsnl -86 generator ops; spt'd 2 acft/14 msns--secured trans of 300 Marines ISO FOB Dwyer

- Trained 3-level on -60 generator combustor can inspection; Airman gained intricate unit technical knowledge

- Trained two new Airmen on -60 generator plenum gasket change; completed in 6 of 9 hours...saved over $30K

- Troubleshot -60 generator with inoperative tachometer; repaired defective cannon plug wire...saved over $400

- Troubleshot diesel engine no load capability; adjusted fuel injectors/avoided engine replacement--saved $75K

- Troubleshot diesel generator set with no AC output; isolated/repaired cannon plug in one hour; saved $800

- Troubleshot faulty -60 generator; reinstalled loose frequency control cannon plug; returned unit to flight line

- Troubleshot generator fuel starvation; cleaned obstructed fuel strainer--returned to service 2 hrs ahead of etic

- Troubleshot generator fuel system; cleaned blocked fuel strainer--returned to service 2 hours ahead of schedule

- Troubleshot faulty gen set; ID'd/replaced 0.20¢ blown fuse--saved AF $4108.18 in replacement regulator costs

- T/S 2 Trilectron generators/2 hrs; R2'd circuit card/rpr'd start fault--LD/HD asset ICR soared from 0% to 100%




- Utilized turn in asset to repair generator cable; prevented excessive supply downtime--actions saved AF $2.1K

- X'cuted urgent ITCTO; insp'd 8 acft jacks <10 hrs; id'd 6 NRTS parts--elim'd potential mishap for 9 $30.1M acft/pers





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